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Daewoo America Website: http://www.daewooamericalifttrucks.com
A: added pneumatic truck pedal height adjustment
LIFT TRUCK SERIES
D20S-3 D25S-3 D30S-3
G20E-3 G25E-3 G30E-3
GC20E-3 GC25E-3 GC30E-3
G20P-3 G25P-3 G30P-3
GC20P-3 GC25P-3 GC30P-3
April 13, 2004
CODE 4200
LT4200-D4
SUBJECT: Troubleshooting the G5 Brake System (REV: 8/18/04)
The G5 brake system has experienced issues related but not limited to the following:
brake linkage adjustment, air in the system, pedal to the floor, and brake fade after long
runs. Included in this bulletin is a troubleshooting guide to assist in identifying the true
problem based on truck symptom. The adjustment instructions within the service
manual are unclear so we have also included proper adjustment procedures for the
brake and inching controls that should be easier to follow.
On some trucks, air in the brake lines has been attributed to the common oil return
connection for steering and brakes. This connection is located at the top tank port of
the brake valve. The factory long ago eliminated this connection in favor of separate
lines and only certain trucks are suspect. Refer to Technical Bulletin Code 4200,
SUBJECT: BRAKES DRAGGING WHILE STEERING, Aug. 8, 2001 for applicable truck
serial numbers.
Brake valve improvements have been made resulting in new part numbers. A215224
was replaced by A215295, which recently has been replaced by A215296. The latest
part number is now being installed on new trucks. The brake valves are
interchangeable and the parts system links will always supply the latest part available
regardless of which part number is ordered. The attached truck serial number list
identifies these changes.
Be sure to change the drive axle oil as recommended in the Operation & Maintenance
Manual for normal applications. Severe applications may require increased oil change
intervals. Contamination and degradation of the special additives within the specified oil
over time can affect braking performance. SAE 50 weight oil is no longer recommended
for use in the drive axle. Refer to Technical Bulletin Code 7500, SUBJECT:
RECOMMENDED OIL LIST, Rev. 10/20/03 for the proper oil to be used.
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