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3) Flatness
Measure the flatness of the intake and exhaust manifold face mounted on the cylinder head
using a straight edge and a feeler gauge.
4) Hydraulic test
Hydraulic test for the cylinder head is same as that for cylinder block.
6.2.3. Valve & valve guide
1) Valve
Clean the valves with clean diesel oil, then inspect them as follows :
•
Valve stem outer diameter
Measure the valve stem outer diameter
at 3 positions (top, middle, and bottom).
If the amount of wear is beyond the
limit, replace the valve.
•
Valve seat contacting faces
Check the valve seat contacting face for scratch or wear, and correct the faces with fine
grinding paper as necessary. Replace if severely damaged.
•
Valve head thickness
Measure the valve head thickness, and
replace the valve if the measured value
is beyond the limit.
- 65 -
Standard Limit
0.05 mm 0.2 mm
EFM2036I
End of stem
EFM2037I
Standard Limit
Intake valve stem
8.95 ~ 8.97 mm 8.93mm
Exhaust valve stem
8.935 ~ 8.955 mm 8.91 mm
Dimension
Description
Standard Limit
Intake valve 2.7 mm 1 mm or less
Exhaust valve 2.2 mm 1 mm or less
Dimension
Description
- FOREWORD 2
- CONTENTS 3
- 1. Specification 4
- 1.1.2. L086TI 5
- 1.1.3. AD136/T/TI/086TI 6
- 1.2. Engine Aspects 7
- 1.2.2. Engine Assembly 8
- 1.3. Engine Performance Curve 9
- EC5OM138 10
- 2. Safety Regulations 11
- CAUTION : 12
- 3.1.1. Lubricating oil 15
- 3.1.2. Cooling water 15
- OUT OUTIN IN 16
- 3.1.7. Gauge Panel 17
- 2) Engine Warning Lamps 18
- 3.2. Starting 19
- 3.3. Engine Break-in 19
- EC5OM126 20
- 3.3.3. Final 10 hours 21
- 3.6. Operation in Winter Time 23
- 3.7. Tuning the Engine 23
- 4. Maintenance and Care 24
- 4.3. Cooling System 26
- PRE CHARGE 28
- EA7O5013 28
- 4.3.5. Thermostat check 30
- EFM2055I 31
- EB4O401L 32
- EB4O402L 32
- EA4O5014 32
- 4.4. Lubrication System 33
- EC5OM128 34
- Oil drain pump 34
- EA9O4002 34
- 4.4.4. Marine gear oil change 35
- EB4O403L 36
- EA3M1024 37
- EA7O5006 37
- 4.5.3. Inter-cooler cleaning 38
- 4.5.4. Turbocharger cleaning 38
- 4.6. Fuel System 39
- 4.6.4. Fuel filter exchange 41
- 4.7. Electric System 42
- 4.8. Cylinder 43
- 5.1. Reduction Gear 46
- 5.1.2. Characteristics 47
- 5.1.3. Operation 47
- EA7O6011 48
- 5.3. Propeller Selection 49
- 5.4. Electric System 50
- 5.4.2. Starter Motor 52
- 6.1. Disassembly 53
- 6.1.5. Alternator 54
- 6.1.6. Fuel filter 54
- 6.1.7. Breather 54
- 6.1.8. Inter cooler 54
- 6.1.9. Air cleaner 55
- 6.1.10. Turbo charger 55
- 6.1.11. Expansion tank 55
- 6.1.12. Stop solenoid 56
- 6.1.13. Injection pipe 56
- 6.1.14. Intake manifold 56
- 6.1.15. Thermostat 56
- 6.1.16. Heat exchanger 57
- 6.1.17. Exhaust manifold 57
- 6.1.18. Starter 57
- 6.1.19. Sea water pump 57
- 6.1.20. Water pump 58
- 6.1.21. Injection pump 58
- 6.1.22. Oil filter 59
- 6.1.23. Vibration damper 59
- 6.1.25. Idle gear 60
- 6.1.26. Injection pump drive 60
- 6.1.27. Cylinder head cover 60
- 6.1.28. Rocker arm assembly 61
- 6.1.29. Injection nozzle 61
- 6.1.30. Cylinder head 61
- 6.1.31. Valve & stem seal 62
- 6.1.32. Oil cooler 62
- 6.1.33. Oil pan 62
- 6.1.35. Relief valve 63
- 6.1.37. Cylinder liner 64
- 6.1.38. Flywheel 64
- 6.1.39. Oil seal 64
- 6.1.40. Flywheel housing 64
- 6.1.41. Cam shaft and tappet 65
- 6.1.43. Timing gear case 65
- 6.1.45. Oil spray nozzle 66
- 6.2. Inspection 67
- EA0M4052 69
- EA0M4046 69
- EDM2032P 69
- EA3M2032 70
- EJM2049I 70
- EA0M4056 71
- Spring tester 71
- EDM2037I 71
- EA8M3002 72
- EA0M4059 72
- EA0M4070 73
- EDM2061I 73
- EA0M4073 73
- 6.2.5. Camshaft 74
- 6.2.6. Crank shaft 75
- = O A - O B 78
- EA6M063I 79
- EA6M064I 79
- 6.2.8. Piston 80
- 6.2.9. Piston rings 81
- EA0M4031 82
- EA3M2047 82
- 6.2.11. Connecting rod 83
- 6.3. Engine Re-assembly 84
- 6.3.5. Crankshaft 85
- EAMD077I 86
- EAMD078I 86
- EAMD075S 86
- 6.3.6. Flywheel housing 87
- 6.3.7. Rear oil seal 88
- 6.3.8. Flywheel 88
- 6.3.9. Timing gear case 88
- 6.3.11. Timing gear 89
- 6.3.13. Front oil seal 90
- EAMD088I 91
- EAMD089I 91
- EAMD090I 92
- EA8M3006 92
- EAMD092I 92
- 6.3.17. Oil pump and oil pipe 93
- 6.3.18. Oil pan 94
- 6.3.20. Cylinder head 94
- Type 1 Type 2 95
- 6.3.22. Rocker arm assembly 96
- 6.3.23. Injection nozzle 97
- 6.3.25. Injection pipe 98
- 6.3.26. Cylinder head cover 98
- EB4O601L 99
- EB1M9090 99
- (2) Injection timing 100
- EQM3089S 101
- EAMD021I 101
- EA3M1017 101
- Oil filter 102
- Oil cooler 102
- 6.3.31. Heat exchanger 103
- 6.3.29. Water pump 103
- 6.3.30. Sea water pump 103
- 6.3.32. Thermostat 104
- 6.3.33 Exhaust manifold 104
- 6.3.34. Intake manifold 104
- 6.3.36. Injection pipe 105
- 6.3.37. Starter 105
- 6.3.38. Intercooler 105
- EC5OM130 106
- EB1M3008 106
- EC5OM113 106
- EC5OM110 106
- 6.3.43. Alternator 107
- 6.3.44. V - Belt 107
- 7. Main Parts Maintenance 108
- EAMC005I 109
- EAMC006I 109
- EAMC007I 109
- 7.2. Cooling System 110
- 7.3. Fuel System 111
- EB7O7015 112
- EB7O7016 114
- EB7O7018 116
- EB1M4001 118
- EB1M4002 118
- EB1O4001 120
- EB1O4002 120
- Caution : 124
- EA4O9101 125
- Adjust linkage length so that 126
- ABCD EFGHJKL MNP 131
- MADE IN AGAWAM, MA U.S.A 132
- EA6M4005 136
- 7.3.3. Fuel feed pump 141
- EQM4020I 142
- EB1M4003 142
- EQM4022I 144
- EAMC016I 144
- EQM4023I 144
- 7.3.4. Fuel injection nozzle 145
- EB1M4004 146
- EFM2056I 147
- EFM2057I 147
- Normal Abnormal Abnormal 147
- EAMC022I 147
- 7.4. Turbocharger 148
- 7.4.2. Turbo charger assembly 149
- EA7M4003 150
- EA7O5012 151
- 7.4.4. Maintenance 152
- EA7M4005 153
- EA7M4006 153
- EA7M4007 153
- EA7M4008 153
- EA7M4009 154
- EA7M4010 154
- EA7M4011 154
- EA7M4012 154
- EA7M4013 155
- EA7M4014 155
- EA7M4015 155
- EA7M4016 155
- EA7M4017 156
- EA7M4018 156
- EA7M4019 156
- EA7M4020 156
- EA7M4021 157
- EA7M4022 157
- EA7M4023 157
- EA7M4024 157
- EA7M4025 158
- EA7M4026 158
- EA7M4027 158
- EA7M4028 159
- EA7M4029 159
- EA7M4030 160
- EA7M4031 160
- EA7M4032 160
- EA7M4033 160
- EA7M4034 161
- EA7M4035 161
- EA7M4036 161
- EA7M4037 161
- EA7M4038 162
- EA7M4039 162
- EA7M4040 162
- EA7M4041 163
- EA7M4042 163
- EA7M4043 163
- EA7M4044 163
- EA7M4045 164
- EA7M4046 164
- EA7M4047 164
- EA7M4048 164
- EA7M4049 165
- EA7M4050 165
- EA7M4051 165
- EA7M4052 165
- EA7M4053 166
- EA7M4054 166
- EA7M4055 166
- EA7M4056 167
- EA7M4057 167
- EA7M4058 167
- EA7M4059 167
- EA7M4060 168
- 8. Troubleshooting 169
- Insufficient output 170
- Overheating 171
- Black smoke is produced 172
- White smoke is produced 172
- Battery is dead or not 174
- 9. Special Tool List 175
- EAMD107I 176
- EAOO4014 176
- EA7O5008 176
- EA3M2029 176
- 10. Tightening Torque 177
- Thermostat 183
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